Plant Details

Rec. No.
Capacity
Packed Columns Height / mtr.
Packing Type
Agitator
Condensors
R1 7.5 kl 17 mtr Sulzer Packgings
Wiregauge
& Sheet Metal
MOC-SS316L
Turbine 45m2
R2 7.5 kl 14 mtr Anchor 35m2
R3 5 kl 14 mtr Turbine 45m2
R4 7.5 kl 17 mtr Anchor 45m2
R5 1.2 kl 8 mtr Anchor 25m2

Rector Details

  • Various kettle sizes from 1.2 KL to 7.5 KL

  • Specially designed Agitators to handle even highly viscous materials
  • Stirrer rotation RPM up to 90 , ideal for fine crystallization
  • All kettles have double mechanical seals for high temperature and high vacuum distillation.
  • Double start limpet coils used for heating and cooling respectively
  • MOC of all distillation reactors is SS316L

Cooling Details

  • (300 TR) “Paharpur” make cooling tower

  • The cooling tower is placed at 100 feet height
  • Highly efficient cooling as the wind velocity at 100 feet height is more
  • The pumping capacity required is less as the cooling tower is placed exactly above the condensers resulting in very less head required for pumping
  • As the cooling tower placed above the condensers in case of power failure the condensers are filled with water from the cooling tower basin by gravity resulting in no vapor loss.
  • Upto 45sq.mtr 4pass shell and tube type fully SS316L condensers and product coolers provide efficient cooling

Column Details

  • Meticulously designed columns can handle high vapor load at the same time provides high separation
  • Column packed height up to 17 Mtr – Diameter up to 600 mm
  • Suzler make wire gauge and sheet metal packing’s with appropriate internals provide upto 65 Theoretical stages and very less pressure drop
  • Separate 8 Mtr packed height column for high vacuum fractional distillation
  • Tongue & groove flange in all column joints provides precise alignment and very less vacuum leakage.
  • Temperature & pressure monitoring on all sections of column

Material Storage Facility

Warehouse

  1. Ample space for storage of filled and empty drums.
  2. Fork lift facility for loading and unloading of drums.

Storage Facility

  1. 04 nos – 35 KL MS Storage tanks
  2. 02 nos – 20 KL MS Storage tanks

HEATING

  • 10 Lakh K/Cal ph Thermo pack
  • P.N.G as Fuel
  • Outlet temperature up to 280°C

VACCUM

  • 3 water jet Ejectors for vacuum up to – 690 mm Hg
  • 1 graphite three stage steam jet ejector for high vacuum up to 1 to 2 (Torr)

DG SET

  • 160 KVA silent DG set which twice the capacity of present requirement

GREEN PLANT

  • The plant has rooftop garden & is surrounded by plantations in the production area and also in the surroundings, the second garden at entrance between 2 gates make the environ pleasant
  • And we have mini garden system within the plant which gives the plant its own green space

FILTRATION

  • 18 Inch sparkler filter with 15 plates
  • 24 Inch sparkler filter with 15 plates
  • MOC SS 304

AIR COMPRESSOR

  • Pressure 12.3 kg per sq.cm.
  • Flow – 63.5 C.F.M